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October 01, 2007

ATX Power Supply Conversion

I won a radio on ebay a few days ago, and it even comes with a power supply. Of course, why have one when you can have two for the same price?

ATX-testing.jpg
Testing...1...2...check, check...

My old swampmate, Buer, sent me some nice instructions which prompted me to convert an old ATX power supply into something usable for ham radio (or other funness). I decided to put both banana plugs and a cigarette lighter in mine. Cody came to the rescue -- that madman has a drill press in his office! We drilled out holes and I filed them clean, protecting the power supply board itself with a handy plastic bag.

I picked up the cigarette lighter plug and banana plugins at my local Radio Shack (lighter == part number 270-1556, banana plug binding post == 274-718 for the radio shack curious). I don't really care about a wide range of voltages, so I just put the +12 volt and ground to the banana jacks. I left the positive feed of the cigarette lighter unattached until I find my o-ring connectors and press the wire into one. For now, I can just screw the lead into the binding post and have power to the cigarette lighter. Not having a wire hanging out of the supply would be nice, though...That baggie is in one of the boxes around here...

About all I can add to these detailed instructions is to skip the extra switch (my ATX supply already had an on-off switch on the back anyway). In order to skip the switch, you'll need to solder the green and black wires together (it's mentioned all the way down at the bottom of the article, so I almost missed it). Also, I would add this: don't shove your pin voltmeter leads into the wire slots of the banana plug adapters if they are mounted sideways. The pin will go all the way through and short out on the other plug. Oops. Sparks are fun, but power goes bye-bye. But this is why ATX supplies are so nice -- just turn the supply off, let the capacitors discharge, and turn it back on, and you will again have 12.5v of clean, beautiful power (and 10 amps of it, too!).

I'm also planning to experiment with the resistor mentioned in the instructions -- using a 10ohm resistor seems fairly low, and means that the supply is drawing .5A/2.5watts just looking pretty. I'm finding myself curious if there's a nice way to cheat this part of the ATX spec and make the supply a little more efficient when it is sitting idle.

ATX-Cigarette.jpg
Almost finished. I'll trim the excess from the leads off tomorrow.
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