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October 20, 2007

Power Supply Overload

I won an Icom 706MKiiG radio on eBay a few weeks ago, and I've had it now for about two weeks. It's a fantastic little radio that does everything from 160M up to 70cm (1.8Mhz to 470Mhz), which is quite a range for a new ham to explore.

The radio came with a nice LDG antenna tuner, and a promising Kenwood PS30 power supply (which can supply 15Amps/20Amps max at 12 volts). Unfortunately, the power supply got pretty beat up on its way here. The back end is dented in, and the main circuit board inside is actually cracked inside. The power read 15.5 volts between the leads (which is, as it turns out, normal for the radio when it is not under load). The radio would not turn on when connected to it, though.

Fortunately, I had built my ATX power supply, and jumpered the radio to it using my voltmeter leads. The radio worked! But the ATX unix doesn't supply enough amps to work the 706 at max power (~100 watts on the HF bands). Still, I was happy to have a working radio at low power, and my ebay seller has been super nice and responsive in getting an insurance claim on the supply going.

I bought an identical power supply from the Northwest Swap-n-Shop. Unknown to me, this one had been sitting on a shelf for a decade, in the original box, with the original manual!

Kenwood-PS30-Schematic.jpg
...the manual -- click to enlarge if you want a printable copy

"They don't make 'em like they used to," is what comes to mind. It's quite amazing to me to see a manufacturer include a complete electrical schematic with their product! Power supplies are quite simple devices, but I don't have much of an electronics background. Having a manual was enough motivation for me to tear apart the bad PS30 and get my soldering iron out.

Kenwood-repaired.jpg
A repaired supply

My assumption was that the PCB was just cracked, and when i tore it apart it became very obvious which connections had been severed. I jumpered the cut traces with a little 12 guage wire leftover from the ATX conversion project, tested with a voltmeter (still 15.5volts, which is okay for a radio), plugged it in, and voilla! It powers my radio with quite a bit of power now.

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